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Flexible Budget

Question

Prepare a flexible budget for overheads based on the following data, and ascertain the overhead rates at 50% and 60% capacity levels:

  • Variable Overheads:
  • Material: Rs 5,000 at 50% capacity and Rs 6,000 at 60% capacity.
  • Labour: Rs 15,000 at 50% capacity and Rs 18,000 at 60% capacity.

  • Semi-variable Overheads:

  • Electricity: 40% fixed and 60% variable.
  • Repairs: 80% fixed and 20% variable.

  • Fixed Overheads:

  • Depreciation: Rs 16,500
  • Insurance: Rs 4,500
  • Salaries: Rs 15,000

Answer

Category Description 50% Capacity (Rs) 60% Capacity (Rs)
Variable Overheads Material 5,000 6,000
Labour 15,000 18,000
Semi-variable Overheads Electricity (40% Fixed, 60% Variable) 12,600 13,680
Repairs (80% Fixed, 20% Variable) 2,700 2,760
Fixed Overheads Depreciation 16,500 16,500
Insurance 4,500 4,500
Salaries 15,000 15,000
Total Overheads 71,300 76,440
Estimated Direct Labour Hours 155,000 186,000
Overhead Rate (Total Overheads / Direct Labour Hours) 0.46 0.41

Working Notes

  1. Electricity: At 50% capacity, fixed part is Rs (18,000 * 40% = 7,200) and the variable part is Rs (18,000 * 60% * 50% = 5,400). Total is Rs (7,200 + 5,400 = 12,600). At 60% capacity, fixed part remains Rs 7,200 and variable part increases to Rs (18,000 * 60% * 60% = 6,480), totaling Rs (7,200 + 6,480 = 13,680).

  2. Repairs: At 50% capacity, fixed part is Rs (3,000 * 80% = 2,400) and the variable part is Rs (3,000 * 20% * 50% = 300). Total is Rs (2,400 + 300 = 2,700). At 60% capacity, fixed part remains Rs 2,400 and variable part increases to Rs (3,000 * 20% * 60% = 360), totaling Rs (2,400 + 360 = 2,760).

Question

Prepare a flexible budget for overheads based on the following data and ascertain the overhead rates at 60% and 70% capacity:

  • Variable Overheads:
  • Material: Rs 6,000 at 60% capacity and Rs 7,000 at 70% capacity.
  • Labour: Rs 18,000 at 60% capacity and Rs 21,000 at 70% capacity.

  • Semi-variable Overheads:

  • Electricity: 40% fixed and 60% variable.
  • Repairs: 80% fixed and 20% variable.

  • Fixed Overheads:

  • Depreciation: Rs 16,500
  • Insurance: Rs 4,500
  • Salaries: Rs 15,000

Flexible Budget for Overheads at 60% and 70% Capacity Levels

Category Description 60% Capacity (Rs) 70% Capacity (Rs)
Variable Overheads Material 6,000 7,000
Labour 18,000 21,000
Semi-variable Overheads Electricity (40% Fixed, 60% Variable) 30,000 33,000
Repairs (80% Fixed, 20% Variable) 2,760 2,820
Fixed Overheads Depreciation 16,500 16,500
Insurance 4,500 4,500
Salaries 15,000 15,000
Total Overheads 93,260 100,320
Estimated Direct Labour Hours 186,000 217,000
Overhead Rate (Total Overheads / Direct Labour Hours) 0.50 0.46

Working Notes

  1. Electricity:
  2. At 60% capacity, the fixed part is Rs (30,000 * 40% = 12,000) and the variable part is Rs (30,000 * 60% = 18,000). Total is Rs (12,000 + 18,000 = 30,000).
  3. At 70% capacity, the fixed part remains Rs 12,000 and the variable part is Rs (18,000/60 * 70 = 21,000), totaling Rs (12,000 + 21,000 = 33,000).

  4. Repairs:

  5. At 60% capacity, fixed part is Rs (3,000 * 80% = 2,400) and the variable part is Rs (3,000 * 20% * 60% = 360). Total is Rs (2,400 + 360 = 2,760).
  6. At 70% capacity, fixed part remains Rs 2,400 and variable part increases to Rs (3,000 * 20% * 70% = 420), totaling Rs (2,400 + 420 = 2,820).

Question

Prepare a flexible budget for a factory's production of 600 units and 800 units, given the expenses budgeted for 1,000 units are as follows:

  • Material Cost per unit: Rs. 700
  • Labour Cost per unit: Rs. 250
  • Variable overheads per unit: Rs. 200
  • Selling expenses per unit: Rs. 130 (20% fixed)
  • Administrative expenses: Rs. 200,000 (fixed)

Working Notes

  1. Material, Labour, and Variable Overheads scale directly with the number of units produced.
  2. Selling Expenses are semi-variable:
  3. Fixed component: 20% of Rs. 130 = Rs. 26 per unit
  4. Variable component: 80% of Rs. 130 = Rs. 104 per unit
  5. Administrative Expenses remain constant at all production levels as they are fixed.

Calculations

  1. For 600 Units:
  2. Materials: Rs. 700 x 600 = Rs. 420,000
  3. Labour: Rs. 250 x 600 = Rs. 150,000
  4. Variable overheads: Rs. 200 x 600 = Rs. 120,000
  5. Variable selling expenses: Rs. 104 x 600 = Rs. 62,400
  6. Fixed selling expenses: Rs. 26 x 600 = Rs. 15,600
  7. Total cost = Sum of above + fixed administrative expenses

  8. For 800 Units:

  9. Materials: Rs. 700 x 800 = Rs. 560,000
  10. Labour: Rs. 250 x 800 = Rs. 200,000
  11. Variable overheads: Rs. 200 x 800 = Rs. 160,000
  12. Variable selling expenses: Rs. 104 x 800 = Rs. 83,200
  13. Fixed selling expenses: Rs. 26 x 800 = Rs. 20,800
  14. Total cost = Sum of above + fixed administrative expenses

Solution

Particulars Per Unit Rs. Total Rs. (600 Units) Per Unit Rs. Total Rs. (800 Units)
Variable Cost:
Materials 700 420,000 700 560,000
Labour 250 150,000 250 200,000
Variable Overheads 200 120,000 200 160,000
Semi-variable Cost:
Variable Selling Expenses 104 62,400 104 83,200
Fixed Selling Expenses 26 15,600 26 20,800
Fixed Cost:
Administrative Expenses 333.33 200,000 250 200,000
Total Cost (A+B+C) 1,630.66 978,000 1,536.50 1,224,000

Explanation

This flexible budget adjusts the cost structure for different levels of production (600 and 800 units). Each component of the costs is scaled accordingly:

  • Variable Costs (materials, labour, and variable overheads) increase linearly with the number of units.
  • Semi-variable Costs for selling expenses are split into fixed and variable parts, calculated per unit.
  • Fixed Costs, such as administrative expenses, remain unchanged regardless of the number of units produced, showing the impact of fixed costs on the total budget as the production volume changes.

This budget aids in planning and cost management for varying production levels, demonstrating how total costs and per unit costs fluctuate with changes in the production scale.

Question

The task is to prepare a flexible budget for production levels of 50% and 75% capacity based on the budgeted output at 100% capacity (6,400 units) with total costs amounting to Rs. 1,76,048. This will include the effect of maintaining the selling price per unit at Rs. 40 on net profit. The budget will also account for unchanged administrative, selling, and distribution expenses totaling Rs. 3,600.

Existing Budget Details at 100% Capacity (6,400 units):

  • Fixed Costs: Rs. 20,688
  • Variable Costs:
  • Power: Rs. 1,440
  • Repairs: Rs. 1,700
  • Miscellaneous: Rs. 540
  • Direct Material: Rs. 49,280
  • Direct Labour: Rs. 102,400
  • Total Variable Costs: Rs. 155,360
  • Total Costs: Rs. 176,048
  • Sales Revenue: Rs. 256,000 (6,400 units * Rs. 40 per unit)
  • Net Profit: Calculated as Sales - Total Costs - Administrative, Selling, and Distribution Expenses

Flexible Budget at 50% and 75% Capacities:

Sales and Cost Calculation:

  • Sales Revenue per Unit: Rs. 40
  • Administrative, Selling, and Distribution Costs: Rs. 3,600 (constant at all levels)

Variable Costs Adjustment:

Variable costs scale linearly with production volume: - At 50% Capacity (3,200 units) - At 75% Capacity (4,800 units)

Solution

Particulars 100% Capacity (6,400 Units) 75% Capacity (4,800 Units) 50% Capacity (3,200 Units)
Sales Revenue (Rs. 40/unit) 256,000 192,000 128,000
Cost of Sales:
Direct Material 49,280 36,960 24,640
Direct Labour 102,400 76,800 51,200
Power 1,440 1,080 720
Repairs 1,700 1,275 850
Miscellaneous 540 405 270
Total Variable Costs 155,360 116,520 77,680
Fixed Costs 20,688 20,688 20,688
Total Costs 176,048 137,208 98,368
Gross Profit 79,952 54,792 29,632
Less: Adm., Selling, and Dist. Costs 3,600 3,600 3,600
Net Profit 76,352 51,192 26,032

Explanation

  • The budget adjusts the variable costs (direct material, direct labour, power, repairs, and miscellaneous) according to the production level.
  • Fixed costs (administrative, selling, and distribution expenses) remain constant across different production levels.
  • The net profit is derived after subtracting total costs (including fixed costs and variable costs) and administrative, selling, and distribution expenses from the sales revenue.
  • As production capacity decreases, both sales revenue and variable costs decrease, but fixed costs remain constant, impacting the net profit.

Question

Current Situation at 40% Capacity

  • Production: 10,000 buckets/month
  • Materials: Rs. 10 per bucket
  • Labour: Rs. 3 per bucket
  • Overheads: Rs. 5 per bucket (60% fixed, i.e., Rs. 3 fixed and Rs. 2 variable)
  • Selling Price: Rs. 20 per bucket

Adjusted Scenarios

  1. 50% Capacity:
  2. Selling price falls by 3% (Rs. 20 - 3% = Rs. 19.40)
  3. 90% Capacity:
  4. Selling price falls by 5% (Rs. 20 - 5% = Rs. 19.00)
  5. Material cost falls by 5% (Rs. 10 - 5% = Rs. 9.50)

Production at Different Capacities

  • 50% Capacity: \(12,500\) buckets/month
  • 90% Capacity: \(22,500\) buckets/month

Answer

Particulars 40% Capacity 50% Capacity 90% Capacity
Production and Sales Units 10,000 12,500 22,500
Sales Price per Unit (Rs.) 20 19.40 19.00
Sales Amount (Rs.) 2,00,000 2,42,500 4,27,500
Marginal Cost:
- Material (Rs.) 10 10 9.50
- Labour (Rs.) 3 3 3
- Variable Overhead (Rs.) 2 2 2
Total Variable Cost (Rs.) 1,50,000 1,87,500 3,26,250
Contribution (Rs.) 50,000 55,000 1,01,250
Fixed Costs (Rs.) 30,000 30,000 30,000
Profit (Rs.) 20,000 25,000 71,250
Contribution per Unit (Rs.) 5 4.40 4.50
Break-even Point (Units) 6,000 6,818 6,667

Notes

  • Contribution per Unit is calculated as (Sales Price per Unit - Total Variable Cost per Unit).
  • Profit is derived by subtracting fixed costs from the contribution.
  • Break-even Point (Units) is calculated as \( \frac{\text{Fixed Costs}}{\text{Contribution per Unit}} \).

Explanation

  • The budget shows an increase in both production and sales as capacity utilization rises from 40% to 90%.
  • A decrease in material costs and selling price at 90% capacity, along with increased production, leads to a higher profit despite a slight decrease in the contribution per unit.
  • Break-even points slightly increase from 6,000 units at 40% capacity to 6,818 at 50% capacity, then decrease slightly at 90% capacity due to a more efficient contribution margin.
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